Payment & Shipping Terms:
|Key Words:||Waste Plastic To Diesel Plant||Model:||OS-28T|
|Daily Capacity:||10 Tons To 500 Tons||Oil Ratio::||Between 50% To 90%|
|Working Method:||Fully Continuous||Final Products:||Refining Oil , Gasoline Oil , Gas, Water, Slag|
Small Scale Waste Plastic To Oil Plant / Pyrolysis Tyre Recycling Plant Eco Friendly
Main raw material: PP, PE and PS.
Power required: around 280KWH / Ton
Daily capacity to process waste plastic: between 10 tons to 500 tons
Oil ratio: between 50% to 90% according to the different raw materials
Our waste plastic to fuel conversion plant adopts the latest pyrolysis technology, and have obtained several patents and certificates after decades of innovation and development. It has been widely recognized at home and abroad, with superior performance, competitive price, high efficiency, maintenance convenience and cost saving.
It is the goal that Anhui Aosheng technical personnel have been pursuing, to completely and safely eliminate the environmental pollution of plastics, making it become treasure, utilizing thoroughly and would not cause second pollution; at the same time, great economic returns can be got from controlling environmental pollution, which can really achieve the future of social benefits and economic benefits. After more than 10 years’ effort and countless trials, our technical personnel finally have solved so many difficulties in pyrolysis of waste plastics to produce fuel oil. Meanwhile, we have summarized those problems of foreign and domestic similar equipment, like large investment, complicated structure, complex operation, high cost, strict requirements for raw materials of foreign equipment and high energy consumption, low thermal efficiency, thick carbon deposit in kettle, heavy oil, no economic benefits of domestic equipment. After repeated research and reference to large number of relevant materials at home and abroad, we combined the structure features of domestic manufacturing chemical machinery and equipment. Finally, we have succeeded in creating the environmental protection and energy saving plastics cracking equipment under ambient pressure after countless trials. The equipment is suitable to prompt and popularize in market, with many advantages like low cost, simple structure, small occupation, low energy consumption, small investment, wide raw materials, fast investment returns and good quality fuel. This equipment fully utilizes the flammable gas generated by itself to heat up, which avoids the large cost of electricity consumption and really achieves the full usage of resources.
Function and features:
The function of the equipment is utilizing the waste plastics to be catalytic cracked in Atmospheric pressure reactor, and then the organic polymer chain in waste plastics is cut off and reduced to low molecular weight hydrocarbons, fuel oil. The combustible unsolidified gases under C5 gas generated by the equipment is recycled by the gas recovery unit and the transported fuel burner by pipeline after steady pressure. So it is heated by itself and eliminates the secondary environmental pollution.
Heated by the combustible gas produced in the pyrolysis (every ton of raw material can produce about 60kg gas). Saving more than 500 degrees of electricity per ton of raw materials. Compared to the direct gas emission, it not only eliminates the pollution, but also increases the economic benefits. (The economic benefits per ton of raw materials are greater than 400RMB)
Normal pressure operation, computer monitoring, multiple protection, good security.
Thorough catalytic cracking. The organic components of waste plastics can be completely cracked and the oil yield is high (the amount of waste plastics treated by single kettle per day more than 2 tons or the daily oil production more than 1 ton).
The raw materials do not need washing, avoid water pollution. The gas generated by itself can be used to heat, which is energy saving and environmental protection. And the residue is of pulverized coal, which can be directly sold as raw material for carbon black industry or directly involved in coal combustion.
Full computer control, easy operation and less workers. A single shift of 30 tons of equipment per day requires only 4 to 6 people to operate.
Adopting constant pressure high temperature slag discharging device (patent of our company), solve the safety hidden trouble caused by the leakage of slag discharge device
The gap agitator (patented by our company) and special heat conduction medium are used to solve the problem of gelatinization and the shortcoming of slow heating rate in the process of plastic heating.
The gas recovery and steady pressure supply device (patented by our company) solves the problem that heat is unstable and temperature cannot be controlled because of the unstable flow rate of gas during the pyrolysis process.
Special plastic cracking catalyst (proprietary technology of our company) formula and plastic cracking process (patented by our company). By combining liquid phase catalytic cracking with gas phase catalytic cracking, the shortcomings of liquid phase catalytic cracking and poor quality of oil products are avoided, and the disadvantages of high temperature and large energy consumption of gas phase catalytic cracking are avoided.
The technology of online catalytic cracking of wax oil is used to solve many problems of wax oil.
The 4 final products we get after pyrolysis and distillation. And the usages of them is below.
1- The refining oil
(1) diesel oil (0# or 5#)
It contains 75 - 80% for all oil. And it can be used in forklift and other engineering truck, vessel, generator and etc.
(2) gasoline oil
It contains around 20% for all oil. And it can be as car oil after blending with oil of higher octain value in 1:1, or it used in gasoline generator directly.
It will be reused. (The combustible gas generated in processing can be recycled as fuel to heat equipment itself, which will save a lot of energy for the whole plastic pyrolysis process.)
It will be reused as condensation water.
It can be made active carbon and carbon rod or combustion alongwith coal and carbon.